{"id":5503,"date":"2025-07-25T07:32:29","date_gmt":"2025-07-25T05:32:29","guid":{"rendered":"https:\/\/new2025.abk-pressenbau.de\/mega-casting\/"},"modified":"2025-10-10T08:14:04","modified_gmt":"2025-10-10T06:14:04","slug":"mega-casting","status":"publish","type":"page","link":"https:\/\/abk-pressenbau.de\/en\/mega-casting\/","title":{"rendered":"Mega Casting"},"content":{"rendered":"\t\t
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Mega Casting<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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MADE IN GERMANY<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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abk Pressenbau develops high-precision deburring presses and automation solutions for mega and giga casting applications. These casting processes enable the production of particularly large structural components \u2013 for example, for e-mobility and modern vehicle platforms. Our press systems are designed to be robust, highly durable, and optimized for fast cycle times. With in-house development of hydraulics, control systems, and software, we create individually adaptable solutions with maximum process reliability.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Tool weight up to<\/div>\t\t\t
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Pressing force up to<\/div>\t\t\t
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Tool sizes up to<\/div>\t\t\t
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Challenges & Requirements<\/strong><\/h2>

Mega casting brings new challenges \u2013 and we deliver the right solutions. Die-casting applications in the mega and giga casting sector make it possible to replace up to 100 individual parts with a single structural component. This significantly simplifies and accelerates production processes \u2013 while at the same time, the demands on deburring presses and tooling increase considerably.
abk Pressenbau develops highly specialized deburring presses with column openings of up to 3,000 \u00d7 2,500 mm and a pressing force of up to 600 tons \u2013 setting new standards and opening new paths in deburring technology.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Our Solution Expertise<\/strong><\/h2>

The generous dimensions allow the use of tool carriers up to 3,600 \u00d7 3,200 mm and tool weights of up to 42 tons.
Such dimensions require well-thought-out overall concepts \u2013 from burr disposal and automatic clamping and holding systems to integrated tool change solutions.
Since manual tool changes are no longer feasible at this scale, we have developed a standardized, fully automatic change system \u2013 safe, fast, and already proven in comparable press systems.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Technical Advantages:<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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Pressing force up to 600 tons<\/h3>

For powerful and precise deburring of large structural components<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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Column clearance up to 4.000 mm<\/h3>

Suitable for particularly large-volume aluminum die-cast components<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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Tool sizes up to 3,600 \u00d7 3,200 mm, up to 42 t weight<\/h3>

For the use of heavy special tools in the casting sector<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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Fully automatic tool change<\/h3>

Fast and safe changeover \u2013 no manual operation required<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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Flexible control architecture<\/h3>

Compatible with robots, conveying systems, and higher-level control systems<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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Robust and maintenance-friendly design<\/h3>

For maximum availability in continuous industrial operation<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Discover more press models<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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Modular. Powerful. Well-designed.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Tilting table presses<\/a><\/h3>

Simple and Efficient<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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Column Presses<\/a><\/h3>

Simple and Efficient<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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Sliding Tilting Table Presses<\/a><\/h3>

Simple and Efficient<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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Customized Presses and Equipment<\/a><\/h3>

Simple and Efficient<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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Spotting Presses<\/a><\/h3>

Simple and Efficient<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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C-Frame Presses<\/a><\/h3>

Simple and Efficient<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t

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Do you have any questions?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t
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\nOur sales team is here to help!\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Mega Casting MADE IN GERMANY abk Pressenbau develops high-precision deburring presses and automation solutions for mega and giga casting applications. These casting processes enable the production of particularly large structural components \u2013 for example, for e-mobility and modern vehicle platforms. Our press systems are designed to be robust, highly durable, and optimized for fast cycle […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"footnotes":""},"class_list":["post-5503","page","type-page","status-publish","hentry"],"yoast_head":"\nMega Casting - ABK Pressenbau<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/abk-pressenbau.de\/en\/mega-casting\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Mega Casting - ABK Pressenbau\" \/>\n<meta property=\"og:description\" content=\"Mega Casting MADE IN GERMANY abk Pressenbau develops high-precision deburring presses and automation solutions for mega and giga casting applications. 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These casting processes enable the production of particularly large structural components \u2013 for example, for e-mobility and modern vehicle platforms. 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