Mega Casting
MADE IN GERMANY
abk Pressenbau is the supplier of two abk deburring presses type SP 30/23-4-300 for Bühler Carat 840 die casting cells.
The die-casting solutions for Megacastings make it possible to simplify and speed up the production processes of a car body, since up to 100 individual parts can be replaced by one die-cast part. This makes the challenge for the deburring presses and the deburring tools particularly demanding. Dimensions of 3000 x 2300mm column passage and 300 to. pressing force set new standards in deburring technology. The large dimensions enable clamping of deburring tools with a plate size of 3000 mm x 3000 mm. This complex technology requires well thought-out solutions in terms of burr removal, hold-down function, automatic clamping function for tools and a tool change concept.
Deburring tools of these dimensions cannot be changed manually. We have developed a solution that enables safe and fast, automatic tool changes. The automated change has already been implemented in hydraulic presses of a similar size and has proven itself in practice.
abk-MEGACASTING – the new generation of hydraulic deburring presses and tools offer highly complex solutions from a single source.
Additional advantages:
- Proportional regulating hydraulics
- High energy efficiency in the basic version
- abk Hybrid drive - improved energy efficiency by further 25%
- Compact block construction of the hydraulic system including continuous filtering and cooling
- Good accessibility to the hydraulics
- Clear valve arrangement with little piping
- Visualization language according to customer choice
- Simple Siemens control S7 with graphical user interface