The die-casting solutions for Megacastings make it possible to simplify and speed up the production processes of a car body, since up to 100 individual parts can be replaced by one die-cast part. This makes the challenge for the deburring presses and the deburring tools particularly demanding. Dimensions of 3000 x 2300mm column passage and 300 to. pressing force set new standards in deburring technology. The large dimensions enable clamping of deburring tools with a plate size of 3000 mm x 3000 mm. This complex technology requires well thought-out solutions in terms of burr removal, hold-down function, automatic clamping function for tools and a tool change concept.

Deburring tools of these dimensions cannot be changed manually. We have developed a solution that enables safe and fast, automatic tool changes. The automated change has already been implemented in hydraulic presses of a similar size and has proven itself in practice.

abk-MEGACASTING – the new generation of hydraulic deburring presses and tools offer highly complex solutions from a single source.